Rotary Capping Machine for Sauces
Since its launch in 2017, Karmelle’s state-of-the-art Rotary Capping Machine has improved the packaging processes of numerous customers, helping them increase production speeds and streamline their operations. With the ability to cap up to 60 containers per minute, this advanced technology has not only delivered high levels of accuracy but has also proven to be a cost-cutting solution for manufacturers across various sectors.
The challenge:
Our latest project involved collaborating with a well-known producer of sauces. The customer faced a unique set of challenges. Their product line-up included multiple variants, each requiring different container and closure types. They were in need of high-speed capping equipment that could flexibly adapt to these varying specifications without compromising efficiency.
Moreover, the new machine needed to be seamlessly integrated into an existing production line, where containers are fed directly from a hot filling station. The critical requirement was for a system capable of quick changeovers to accommodate various products while ensuring that production downtime was minimised.
The solution:
In response to the customer’s production requirements, Karmelle’s engineering team set to work on developing a tailored solution. We manufactured a Rotary Capper featuring easy-to-fit change parts that could accommodate three different container and cap types, including a large food tub and lid.
This bespoke capping system was designed with versatility in mind, allowing the customer to easily switch between products without extensive adjustments or delays. The ease of changeover not only saves time but also contributes to an efficient workflow which is essential for staying competitive in an industry that demands both variety and value-for-money.
The outcome of our collaboration has been remarkable. The new Rotary Capper incorporates advanced technology that ensures consistently accurate capping at speeds of up to 60 containers per minute. This not only enhances productivity but minimises the risk of packaging errors, ensuring that each product reaches consumers in peak condition.
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