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When a UK-based spirit manufacturer tasked Karmelle with designing and manufacturing a machine unique to the UK, we were happy to oblige.
The company needed a system with a small footprint, capable of filling, capping and labelling a high number of miniature containers at a fast pace.
We decided to take on the challenge because we knew that, if successful, it would be the perfect solution for many of our customers. Soon, the Mini Monoblock was born.
Karmelle’s Mini Monoblock is a volumetric rotary filling machine, complete with integrated capping machine. It was designed to fill 10ml-50ml containers at a rate of up to 30 pm (dependent on volumes).
The machine is of fully stainless steel construction, and can be fitted with an in-feed conveyor of 82.5mm width (100mm working), or a separate feed system.
Containers are first fed into a star wheel, before entering a filling station. From there they are passed through another star wheel to be capped.
Following capping, the containers can be fed back onto a second conveyor and passed into the labelling machine.
The leading edge of the label is applied to the side of container as it passes into the labelling station, which in turn spins it against a set of revolving rollers, wrapping the label firmly around the bottle. Accuracy of placing +/- 0.5 mm.
The labelling head can be equipped with an open date hot-foil printer (which is capable of up to two lines of text) or similar system built into it.
The specification includes:
Stainless steel construction throughout
|Fill capacity||10 – 1000 ml|
|Fill accuracy||+/- 0.5%|
|Fill speed||30 ml @ 20 bpm estimated|
|Capping||Cap styles can either be Ropp or Standard screw cap. Automatic cap sorting and placing|
Karmelle is a British manufacturer of bespoke liquid filling machines, capping machines and labellers. We supply equipment to the food and drink, pharmaceutical, cosmetic, chemical and lube oil industries. However, the versatility of our custom-built, turnkey filling systems means that they can be adjusted to meet the needs of other sectors, too.
Our workshop in Yorkshire is home to our quality liquid packaging machinery, as well as our friendly and experienced team. They pride themselves on delivering a personal service, both to our clients in the UK, and those around the world.
We believe that, with cutting-edge technology, skilled engineers, and over 30 years of experience in the industry, we are well-qualified to provide bespoke liquid packaging solutions for your company. Why not call us today for a friendly consultation?
Karmelle Liquid Filling
& Capping Solutions Limited
Unit 17 Queens Mill Industrial Estate
Queens Mill Lane
Huddersfield HD1 3RR
T: +44 (0)1484 533 356